So, my solution was to build an outfeed table that I can flip up when I need it and fold down when I don't. You could make yours even wider if you like, but remember that the leg should be relatively centered underneath for stability. If for any reason you are not satisfied with the merchandise you ordered, just return it within 90 days to receive a refund in the manner of original payment for merchandise only. We proudly stand behind all of our products. Then, use the brackets to set the width of the dadoes in the filler piece so you'll arrive at a nice, snug fit. Screw the spacer to the table and the barrel bolt to the build-up strip. Time to get this project mounted up! Suitable for table tops with a minimum thickness of 1". For maximum quality, re-tighten the screws when necessary. Assemble the leg by gluing and screwing the two side braces (pieces 12) to the back (piece 11). Glue and screw the pivot brackets into their dadoes, then attach the filler strip to the core with more glue and screws. Add a Countertop! Fasten the blocks behind the support and near the ends of the leg… Bolt the plate to the metal fence rail with five lag screws and washers(pieces 21) spaced evenly along its length. Build a Folding Outfeed Table to Mount on Your Table Saw Stand, Learn Woodworking Tips & Tricks with Rockler, Click Here to Download the Drawings and Materials List, Rockler Round Over Beading Router Bit Set - 1/4" Shank, Rockler 4-Pc. 3-2. Attach the leg to the table pivots with bolts, washers and nylon lock nuts (pieces 16). We have table on hardwood floor, prone to sliding, placed some rubber pieces on end, problem solved. It provides a 30"-deep platform behind the machine — plenty of room to keep long rip cuts from tipping off into the netherworld — and its triangulated design is sturdy as can be. Glue them inside the leg housing with the bevels facing inward. Then use two clamps to hold the leg extension and housing at the correct length. Tilt your table saw blade to 35°, bevel-rip the strips to shape and cut them to length. If you decide to build one for your saw, first grab a tape measure and size up your machine. For these items, please call the store where you purchased them or our customer service department at 1-800-376-7856 so we can assist you. Attach it to your saw cabinet with three short carriage bolts, washers and locknuts. General data. Great value. Now, glue, clamp and nail the side edging to the core with 1-1⁄2" brads. Ease the front bottom edge of the plate with a 3/4"-diameter roundover bit to create swing clearance for the table. When I designed my original outfeed table, I wanted the leg to extend and brace against the saw cabinet but also retract so it could tuck behind the table when folded down. When the finish cures, flip the mounting plate and the table facedown on a flat surface, and set the parts together. The BraZen Esports PRO RGB Gaming Table is another quality British designed product from the BraZen team. For international returns, please click here. Step 5: Make two mounting blocks for the toggle clamps from scrap that matches the thickness of the leg. Milling a pair of miter slots into the outfeed table for the table saw stand with the router to finish the woodworking project. This feature allows for easy installation using the corner plate mounting … I'd buy it again. Glue and screw a handle (piece 15) to the extension. The dadoes create pockets for the leg pivot brackets (pieces 6). Now, close up the leg, and fasten a barrel bolt (piece 19) near the handle: the "male" side mounts to the leg extension, and the "female" receiver piece goes on the guide strip. Another important feature is that the back ends of the side edging (pieces 7) are also shaped and drilled to form "pivot hinges." With the mounting plate in place, make up the leg's wooden stop "ledge" by gluing and screwing pieces 23 and 24 together. Step 4: Attach a stop block to the jig that butts against the end of the leg. Several sizes of welding tables are in stock along with extension tables for really big projects. It mounts to the saw's back fence rail and sets up with an extendable leg that props against the cabinet. You may also need to knock a little off the bottom back edge so the plate fits snugly against the fence rail. 4730300: Wide Table Kit JavaScript seems to be disabled in your browser. Your order will come with a return form with convenient instructions, or you may send your returns directly to Returns Department, Rockler Woodworking and Hardware, 4365 Willow Drive, Medina, MN 55340. I made a mark on the table saw insert plate where the center of the arbor was and marked the side of the stop block where I needed the full depth of the mortise to stop. Extend the first barrel bolt and slip the remaining metal receiver piece over it. Mark and trim the bottom corners of the leg extension so it nests completely against the leg stop. Grab a helper to give you a hand in setting up the table with the leg extended and propped against the stop. The distinguishing characteristic for this furniture grade woodworker leg is the top square design with chamfer. Legs look good under the butcher block table I built. Flip your table over and install the barrel locks by drilling holes into the dividers and mount with screws. Plane it down so the top face will be about 1/16" below the saw table when it’s attached to the fence rail. Slip the spacer between the leg and table and position it 8" in from the back edging. (I know, I know ... this is a lot of holes to put in your trusty saw, but it's worth it!) Mark and cut the front edging (piece 8) to length, then glue and nail it in place. Constructing the leg for the fold down outfeed table saw stand table. It's essential that the edges line up evenly. The body of the leg houses an extension piece, and the parts open and close by what amounts to a giant sliding dovetail. Make sure to adjust your table’s front-to-back size, if needed, so it won't interfere with the dust port when you fold it down. To give 3/4” of travel for the pointer a 3/4” slot is needed for that mounting bolt to slide in. Make the pivot brackets first, rounding their ends and drilling the centered 5/16"-diameter bolt holes. Add a thick wood table top or solid wood countertop to complement your solid wood counter height legs and posts. Excellent combination. These can be matched with many of our bar height table legs, kitchen island legs, dining table legs and coffee table legs. Manufacturer guarantees/warranties for power tools, CNC and laser products will supersede the Rockler Guarantee if these items are damaged or defective. We bough these to make our own office desk. Fit a strip of back edging (piece 9) to the side edging, and install it. Mix and match your choice of table top and legs. I’ve had these legs with my linnmon for around a month and Jesus Christ do they wobble. Attach a short 2x6 block the length of the overhang to lock the end dividers in place. We are proud of the quality of our products, and we stand behind them 100%. Drive a brad through each corner to keep the pieces from shifting during clamping. A filler strip (piece 5), machined with two small dadoes, tucks into place along the front bottom edge of the table core. Sand all the table's wooden parts and the mounting plate up through the grits, and apply a couple of coats of wipe-on finish before proceeding. By buying them separately, you can create a combination with a design and size that fits perfectly into your available space. Click Here to Download the Drawings and Materials List. A small-shop delight, this project is a sweet upgrade to your shop’s centerpiece. Keep these screws clear of the table saw's miter slot locations. Creating 3/4"-wide dadoes across the filler strip in order to accommodate the folding outfeed table's leg pivot brackets. The components of the M240B machine gun and their purpose are shown in Table … Installing the mounting plate onto the table saw stand and prepping it to receive the outfeed table. Next, cut the spacer and build-up strip (pieces 17 and 18) to shape, and fasten them together with one pair of their ends flush. 5 Hold the plate and table apart with a couple of 1/2" spacers. Can be positioned in different ways to show a wide or narrow profile. Drill the 1/4"-diameter pilot holes 3-1⁄2" deep and as straight as you can. Start with oversized sheets, and bring them to final size with a trim router and piloted laminate cutter. Screws for attaching the legs to the table top are included. Ease all the sharp edges of the trim with a 1/8" roundover bit, a file or a block plane. Ordinary barrel-bolt hardware locks it quickly in the “up” position, so I never have to futz with the setting. A folding outfeed table for your table saw can be an easy solution for ripping lumber and other projects, especially in a small workshop. Wrap up by cutting the table pivot brackets to final length, gluing and screwing them in place to beef up the pivot points. The great feature is the ability to materially adjust the height of the table by upto 20 cm. They serve as a mount for a second male barrel bolt — it locks the leg against the table and prevents it from swinging loose when folded down. The use of two sets allows the floatation table or any tabletop to be used independently from the wide table kit, as a freestanding table/work support, or clamping surface. My wife and I couldn't get the legs tight enough into the mounting brackets, so I used vise grips with your tool - problem solved. After five years of hard use, the prototype for the fold-down table you see here has become an essential feature on my cabinet saw. Good product. Available for delivery in select locations. The table can be moved across the floor without worry because the plastic feet protect against scratching. Slide the bolt over against the leg brace, and give it a good rap with a hammer to mark the bolt's location. Here's the best order for completing and installing the edging: First create the side edging, then fashion the table pivot brackets (pieces 10) so you can round the ends and drill the through-bolt holes in all four pivoting parts at the same time. Fasten it with a couple of screws. Screw the receiver to the guide strip to finalize the leg's "up and open" position. Next come the guide strips (pieces 13). Cut the leg extension (piece 14) to width and length, and bevel-rip both of its edges at 35° so it fits well between the guide strips. For the best experience on our site, be sure to turn on Javascript in your browser. But I use a table saw even more often for ripping lumber. Make the table pivot brackets about a quarter inch longer than necessary, and set them aside. Mounting the folding outfeed table to the table saw stand. Find out more about browser cookies. Wrapping the outfeed table in hardwood edging and securing it with brad nails. Drill a 1/2"-diameter, 1"-deep hole here to allow the bolt to slide fully into the leg and secure it. sturdy legs - toll needs help Cranky73 Legs look good under the butcher block table I built. Many new cabinet saws have a side extension table, and they’re a big help for supporting wide sheet materials or long workpieces when crosscutting. I suggest widening the leg to broaden its stance if you make a substantially wider outfeed table. Figure 3-1. A telescoping leg provided the functionality I needed. My wife and I couldn't get the legs tight enough into the mounting brackets, so I used vise grips with your tool - problem solved. M240B machine gun, bipod and tripod mounted. Aim for a slightly tight squeeze at first, then shave the bevels with a block plane until the extension slides smoothly into the leg housing. You can cut metal just as effectively with a CertiFlat plasma table made of 10-GA prime steel. Metal Fabrication Accessories Mounting the leg onto the folding outfeed table with the help of some 1/2" spacers. Add six 4" or larger casters but remember this will affect table height. The parts in the Material List are suitable for a saw with 26" of vertical clearance between the visible-m-inlineop and the dust port. Straight Bit Set - 1/2" Shank, Grex Green Buddy 18 gauge Brad Nailer, 1850GB, High-quality brands and products you can trust, Expert advice and free post-purchase support, Exclusive, innovative products that help you Create with Confidence, Detailed instructions, technical specs and guides to make the most of your purchases. Items shipped directly from the manufacturer cannot be returned in store. For the best experience on our site, be sure to turn on Javascript in your browser. After the epoxy has cured, slide down the right-angle mounting clip on each leg and butt it firmly to the plywood mounting block; ­tighten the setscrew. BDSM 01/03/10: A Weekend with Master Jim Day: 2 Part Series Took a while to get over the summer, out of stock issues, eventually back in stock, easy install. Mounting the leg onto the folding outfeed table with the help of some 1/2" spacers. The IKEA website uses cookies, which make the site simpler to use. Laminate a thick blank of lumber together to form the mounting plate (piece 20) that attaches to the saw’s fence rail. I positioned the leg stop assembly so the bottom face of piece 24 is 12-5⁄8" up from the floor. I made my table stretch from one extension wing to the other. Take the time to round its ends on a disc sander so the corners won't become "gut busters" later on. I'll sure I'll be able to depend on it no matter what happens to the table. Slip a couple of 1/2"-thick spacers in between. Drive countersunk screws through the back and into the strips to reinforce these important load-bearing joints. Pull out your contact cement, J-roller and spacers so you can cover the top and bottom of the core with plastic laminate (pieces 3 and 4). The Waddell Butcher Block table leg is a huskier style that is great for use with large table tops. Fasten the table assembly to the mounting plate with a couple of 5" lag screws and washers (pieces 22). When the table is folded down, this bolt keeps the leg retracted. No cabinet saws that I'm aware of provide a means of support behind the saw where I really need it. It helps protect the edges of the MDF and laminate. You must enable JavaScript to shop on IKEA.com. Adjust and reclamp the leg parts as needed until the outfeed table is flush with the saw table. Since the braces must pivot on the top ends, first round them over on your band saw, and step to the drill press to bore centered bolt holes. I wrapped hardwood edging all around the table. Get this project rolling by cutting the MDF table core top and bottom (pieces 1 and 2) to size and gluing them together. We used four GODVIN Legs, two GERTON Table tops, and two ALEX Drawer units. I've tried using a worktable back there, but it's just one more fixture to get in the way in a small shop, and, I've never found a roller stand that provides the amount of stability I want. The extra length of cut matching the radius of the blade does not matter. You may also return purchases to a Rockler store near you for store credit. Mark centerpoints for long pivot screws on the ends of the mounting plate using a brad-point bit tapped through the table pivot holes. Poke a 5/16" brad-point bit into each table pivot hole, and tap it with a hammer to mark the ends of the mounting plate for pivot screw holes. 4730305: Wide Table Leg Set It can be used with a wide table kit or air floatation system. Attach the braces to the back panel so the bottom ends of the three parts a re-flush. A Weekend on the Bottom (4.56): My friend E mails Me about her weekend as a subbie. COMPONENTS. Table Saw, 10-Inch 15-Amp Table Saw, Cutting Speed up to 4800RPM, Aluminum Extension Table, 24T Blade, 45ºBevel Cutting, Jobsite Table Saw with Stand, Miter Gauge, Push Bar 3.8 out of 5 … When the table is folded down, this bolt keeps the leg retracted. Table 3-1. Customize each table to your needs with replacement slats and FabRack leg kits to weld wherever you please. Starting the outfeed table for your table saw stand by constructing the table top and gluing on the laminate pieces.